Factory
TourFeature Article |
March 1998 One-Night Stand: A Date with the VR-8
|
| Factory |
| As I waved goodbye to Elsa and many more
dollars, I headed toward the Von Schweikert factory, which lies on the outskirts of
Watertown. John Stafford, hustling and bustling from Toronto was scheduled to meet me
there at 1:30 sharp. Although some may argue that anything one block off Watertown's Main
Street would be considered the outskirts, it does, in fact, take just over five minutes to
drive there from Main Street--or most anywhere in Watertown. Displaying only a black "Von Schweikert Research" banner out front, the factory is a large but relatively unassuming brick building in an industrial part of town. Stepping through the front doors, however, you find an entryway bustling with activity, bright office spaces, a huge sound room, and a 20,000-square-foot factory out back--an active place that's ideal for producing the full roster of Von Schweikert products. When I had first met Albert Von Schweikert two years ago, he made only the VR-4 loudspeaker--the VR-3 was still a LEAP away. Today Von Schweikert has over 15 models of speakers, including the VR-3, VR-4 Gen.2, VR-4.5, VR-6, a host of home theater products, and, of course, the new top-of-the line speaker and Albert's reference--the VR-8. But we'll get to that later.
It is in this main room that all of the speaker assembly takes place--everything else is an offshoot from this. Everything is manufactured in-house, except for the drivers themselves, in a very modern facility. This includes the cabinets, crossovers, and grill cloths. However, before the parts end up here, they are created in two other areas, each on opposite sides of the assembly area
Directly across the large assembly area, on the left-hand side, is the wood and paint shop. This separated area is where all of the MDF and various other wood panels are cut and prepped for the assembly area. The wood-shop portion is spacious, with ultra-modern equipment capable of producing the high-volumes of speakers that Von Schweikert Research is now delivering. Stacks upon stacks of MDF sit along one wall waiting to be cut and routed. Adjoining the front end of the woodshop, in an
area of its own, is the paint room. Normally the paint room would go without much comment
because its usage is pretty much self-explanatory. However there is a nifty aspect to it
worth mentioning, called "the water wall." In order to offset fumes and other
paint-related side effects, Albert built a simple but effective method of running water
down a large flat wall, like a sheet. That, in itself, looks neat, but there is a reason
for it. The wall is made of corrugated metal and there is a trough at the bottom to catch
the water. Back out in the assembly area is where the components from the crossover area and the wood shop meet. At one end, workers meticulously assemble each speaker. Albert places strong importance on the design of the cabinet, and that is why all aspects of production have been brought in-house. Frankly, seeing a VR-4 in its raw, partially assembled state makes it hard to imagine that this is the same speaker that looks so elegant, with its full running grill cloth and end caps. Once the loudspeakers are finally assembled and
nearly complete, except for grill cloths and such, they are run through the break-in and
testing area. To break in a speaker, VSR plays loud music through it, and lots of it.
Albert mentioned that Chumbawumba seemed to be popular break-in music these days. For
actual testing, each loudspeaker is measured in a stringent set of tests. The test area is
a small, black sound-proofed room built on the floor of the assembly area. Once speakers pass all of the tests and the spit-and-polish final touches are put on, they are boxed and lined up on skids and then wait to be shipped. It's somewhat awe-inspiring to imagine that all these speakers end up in somebody's listening room. |
| Offices |
| The Von Schweikert offices are brightly lit and
spacious. Phones seem to ring constantly, no matter the time of day. Dave Kersh, VSR's
marketing manager, has an office over here, the accounting room is over there, and the
boardroom is around the corner. Scattered throughout are pamphlets, review reprints,
planning documents and the like, all dedicated to the VSR mission of high-end sound. Then there's Albert's office--the place from which stems the ideas and the designs that all this revolves around. Like any office of a person who creates, it's somewhat of a mess--perhaps an orderly one. Walking into Albert's office, if it could be called an office at all (it's more like a test lab/storage spot), you must step over and around drivers, wire, books and everything else that is placed in a working man's fashion everywhere. It's this spot where all the work takes place, so everything's close at hand.
It was also during this time that Albert told me of his approach to speaker design--one part of which stood out in my mind. For the most part, designing speakers is done almost completely on the computer. That's right: An entire speaker is modeled and measured through computer simulation before it's ever built. Crossover design, cabinet volumes, etc. are all determined electronically. Once the prototype speakers are built, there is usually only a final amount of tweaking to be done to achieve the desired sound. However, that does not mean that Albert does not listen as part of the process. Instead, he listens to every individual component along the way--drivers, wire, capacitors, inductors, and the like. The fact that you can call the VSR offices, sometimes at midnight, and Albert's there crawling along the floor listening to driver combinations with various crossover components, swapping in and out even just a piece of wire to determine its effect on sound, shows a fanatical dedication to the designs. |
| Speakers |
| Albert is not known for making small speakers. A
year ago I had the least-expensive VSR model in my room, the $2250 VR-3. While small by
VSR standards, it was the largest speaker to grace my room. And the speakers only get
bigger as you go up the line. The VR-4 and VR-4.5 loudspeakers have footprints that make
them the focal point of any listening room. As the speakers get more expensive, everything
about them grows. There is a new exception to this rule, mind you: The new VR-4 Gen.2 has
been designed to have a much smaller footprint than its predecessor.
Each speaker weighs in at 500 pounds. The huge bass modules use 10-inch and 15-inch woofers. Crossover from the midrange unit to the bass section occurs at 200 Hz. Other VSR speakers cross over lower than this; however, Albert chose 200 Hz to give the midrange higher power-handling capability. There is no electrical crossover between the 10-inch and 15-inch drivers. "The fewer electronics, the better the transparency," according to Albert. The 10-inch unit works strong from 200 Hz down to the 60 Hz mark, where its own mechanics limit its extension into the nether-region. The 15-inch unit handles the lowest frequencies, down to the point that it can shake, rattle and roll you into queasiness, should that be your thing.
It's by no coincidence that this factory tour included listening to the VR-8. I had heard and been impressed by most of Albert's other speakers, and he wanted me to hear this speaker so as to introduce me to this creation first-hand. It's a good thing because given the size of these speakers, there is absolutely no chance whatsoever that they would get into my listening room. They would make it through my building's loading dock fine, but I would be skeptical about the separate boxes even fitting in the elevator. And if they did get up the elevator, Elsa would never let them through the door. If I decided to have them delivered when she wasn't around, by the time I got them set up I would be forced to sit in my bathroom to listen while they occupied the entire listening room--they are that big. I envy the guy who has the room for these titans. Albert has such a room. The VSR factory listening room is approximately 25 by 40 feet with a 16 foot ceiling. Furthermore, it has no parallel walls, including the ceiling in relation to the floor! The room has been newly treated with damping material bought as military surplus. There is a good selection of equipment on hand, including the Pass Aleph 2 amps, a Timbre TT-1 DAC, and preamps from N.E.W. and Thor. For variation, there is also B.A.T. and Sunfire -- lots of good stuff. Low and behold, there was even some Canadian beer chilling in the fridge -- John Stafford and I nodded knowingly. It was a long day, it and was time for some listening. |
| Listening |
And listen we did--for some
hours on end. Albert cringes and searches for objects to hit me with whenever I allude to
the fact that although I had heard the VR-8 sound good at previous hi-fi shows, to
my ears they had not approached great under those conditions. I always suspected
that it was room problems because, after all, these are an enormous speaker that can
displace a whole lot of space and air. Placement considerations become large concerns for
every perspective buyer. On this day, set up very well, Albert's VR-8, the Nextel,
standard version, gained redemption.John and I marveled at the VR-8's ability to cast a soundstage that was so vast and deep that it may have bettered any speaker I had ever heard. Deep, wide, and focused with air and space that went on and on and... Listening off- or on-axis, a sense of image and space was apparent and more focused than I could have imagined with two-channel stereo. Left to right, front to back, the VR-8 can display pinpoint accuracy--spot on. Furthermore, while the VR-8 can play full-sized orchestra and other large-scale works with size and conviction, it can portray a vocalist with the stunning focus that you find projected from mini-monitors. It's a remarkable recreation that must be heard properly, as we heard here. From infinitely extended high frequencies to rock-solid subterranean bass, the VR-8 sounds balanced, detailed and completely natural. John and I both marveled at its ability to reveal everything in a recording, yet never be fatiguing and never sound harsh. Completely seductive and enticing, the VR-8-led system became music. I was in love and temptation set in. This was all the speaker I had ever wanted.
The VR-8 is the kind of speaker that causes an
audiophile to rethink his Like all great memories, certain things are experienced once and then left to be pleasant reminders. I came home, looked at my current system, smiled, and within a few songs we were back to enjoying each other's company--all was forgiven. A lifestyle change isn't for everyone. I couldn't help but think, though, that perhaps the VR-6 will be the focus of my next visit to VSR. ...Doug Schneider To find out more about Von Schweikert
Research |
All ContentsCopyright © 1998 SoundStage! All Rights Reserved |